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Automatic water distribution PLC control steel billet continuous casting machine/CCM

TANGSHAN YIFEI TRADING CO.,LTD

Automatic water distribution PLC control steel billet continuous casting machine/CCM

Brand Name : Yifei

Model Number : R5.25M

Place of Origin : China

MOQ : 1 set

Price : 200000-400000USD/SET

Payment Terms : T/T

Supply Ability : 20 sets/month

Delivery Time : 35-60 days

Packaging Details : 20' container

radius : R5.25 meter

square billet size : 80x80mm-120x120mm

material : carbon steel, alloy steel, low carbon steel

billet length : 8 meters

capacity : 30 t/h

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Automatic water distribution PLC control steel billet continuous casting machine/CCM


CCM is mainly composed of ladle, tundish, mould (primary cooling), mould oscillating unit, secondary cooling and casting billet guide device, withdrawal and straightening unit, cutting unit, billet discharge unit (conveying roller), etc.

Curved continuous casting process flow:
Qualified molten steel from steel refining furnace will be poured into steel ladle, then it will be delivered to the position above the CCM after external refining processing, and molten steel will be poured into the tundish from ladle bottom outlet. Tundish nozzle shall be adjusted to match with the lower mould in advance.

After opening the tundish stopper or sliding nozzle (or sizing nozzle), molten steel will flow into forced water-cooled copper mould. The mould has no bottom, so the drop bottom is required before filling with molten steel, meanwhile the drop bottom play a role in drawing out the casting billet and it is called dummy bar.

The molten steel inside the mould will be quickly cooled into crystals; meanwhile molten steel front will be solidified together with the head of dummy bar at the bottom of mould.

The rear end of dummy bar is clamped in the withdrawal roller of billet withdrawing machine, and billet withdrawing machine and mould oscillating unit will be started simultaneously when molten steel inside the mould reach to required height and solidified shell, at the mould lower outlet, reach to a certain thickness.

Withdrawal and straightening machine will pull out the dummy bar (with dummy bar) from the mould at a certain speed. To prevent the solidified shell from cracking breakout and reduce the withdrawal resistance of the mould, mould inner wall lubrication and up-down reciprocating movement are required.

After pulling out from the mould, the casting billet shall be cooled by spaying water, and this is called secondary cooling, meanwhile casting billet liquid-core will be gradually solidified by the secondary cooling.

The casting billet is continuously pulled out and molten steel is continuously poured into the mould, forming into the continuous casting process.

After passing through the billet withdrawing machine and straightening machine (straightening is not required for vertical type and horizontal type continuous casting), the casting billet will be removed from dummy bar.

The completely solidified straight billet will be cut into required size by cutting equipment, and transported to subsequent process by conveying roller.

The equipment used for continuous casting steel production is actually the complete set of mechanical equipment in the continuous casting production line.

In the continuous casting production, one complete set of continuous casting equipment that share with one ladle and capable of one strand or multiple strand casting billet production is called one set of CCM.

One set CCM can be of multiple units or single unit, the unit at here means the independent driving system and work system in one set of CCM.

For each set of CCM, the total quantity of the casting billet that is casted at the same time is called CCM strand quantity.

If one set of CCM has only one unit and is capable of one casting billet production, it is called one unit one strand; if one set of CCM has one unit and is capable of more than two casting billets production at the same time, it is called one unit multiple strands; if one set of CCM has multiple units and capable of multiple casting billet production, called multiple units multiple strands.

Automatic water distribution PLC control steel billet continuous casting machine/CCM

Specification

ItemR2.5MR3MR4MR5.25MR6MR8MR10M
Radius2.5m3m4m5.25m6m8m10m
Strandssingle strand, two strands, three strands,four strands,multi-strands
Billet section area60x60
70x70
60x60 70x70
80x80
60x60
70x70
80x80
90x90
100x100
70x70
80x80
90x90
100x100
120x120
80x80
90x90
100x100
120x120
150X150
150X225
150x280
100x100
120x120
150X150
165x165
150/165x225
150/165x280
150/165x300
165x330
150/165x500
φ100/120/150
150X150
165x165
180x180
200x200
150/165x225
150/165x280
150/165x300
165x330
φ100-300
Billet length0.8-30.8-31.5-91.5-91.5-121.5-121.5-12


Configuration

CCM typeFull arc square steel billet CCM
CCM qty1 set
Strands qty3 strands
Arc radius5.25m
CCM design lengthAbout 33m
Distance between strands1200mm
Casting billet section area mm2100X100
Casting steel typecarbon steel
Cut to length8 m
CCM operating rate85%
CCM metal recovery rate97%
Production capacity30T/h
Ladle casting protectionOpen casting
Tundish typeCommunal for 3 strands, T type
Tundish cartHigh and low support
Mold typeEfficient narrow water seam arc tube mold
Mold copper tube length900mm
Mold vibrationHalf spring plate sinusoidal vibration
Secondary coolingSeparate two phase, full water cooling
Straightening machineFive roll straightening machine
Roller before cuttingFree roll
Dummy bar typeFlexible dummy bar
Dummy bar storage driveHydraulic cylinder
Dummy bar rollerConcentrated chain drive
Discharging rollerConcentrated chain drive
Billet dischargingDischarging roller +hydraulic billet pusher







































































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